2500L carbon steel soap grease reactor(dual direction)
Agitator structure for dual direction mixing system(For reference)
This is the new structure ----double directions mixing type pressure grease reactor!!!
1.What is a pressure-type grease saponification reactor:
1). In terms of use, the pressure-type grease saponification reactor is the container that completes the saponification reaction. Taking lithium-based grease as an example, the chemical reaction between lithium hydroxide and fatty acids (acid and alkali) is saponification.
2). In terms of structure, the pressure-type grease saponification reactor adopts the planetary type agitator, the heating jacket and can withstand positive pressure. The pressure-type grease saponification reactor has become an ideal grease production equipment in temperature control, pressure control, stirring force, material residue and mixing uniformity.
2.Bigest Features:High mixing efficiency
Why?
The whole agitator system includes two parts of blenders,and the two blenders rotate in fully opposite directions.In this case,it could reach a high mixing result and high working efficiency.Now it is widely used in lots of China grease factories,it acts as a new type grease making equipment.
3.Higher price:
Its structure needs two motors,usually it is equipped with converter type motor,that lead its price rising some compared with planetary mixer.
4.Is it 100% necessary for you?
No,for some products,you can also use the planetary mixer(lower efficiency but lower price),also for some countries,their markets accept lower price and low quality products,to reduce your investment cost,we advise you to use old planetary mixer.As you know,some grease manufacturers even make lubricant grease by a simple tank with wood firing to supply heat,and they transfer the grease by hand,cool it by fans!
5.Features:
1). Two hardened gear reducers can guarantee the concentricity of the agitator installation. The whole set of agitator is highly effective and runs smoothly.
Two speed reducers control the speed separately. On the basis of fully considering the actual production needs of grease, our frame agitator has a slower speed to ensure the performance and service life of the PTFE scraper. The speed of the paddle agitator is faster to ensure the full mixing of the materials. In addition, we use variable frequency motors, and customers can purchase inverters by themselves to adjust the speed. Generally, under variable frequency speed regulation, the normal use frame speed is 25r/min and the blade speed is 50r/min; under other condition,the frame speed is 40r/min and the blade speed is 70r/min; in order to ensure the above rotation speed requirements, the scraper should be sturdy and durable, the inner wall of the inner cylinder should be smooth and flat, and the roundness of the inner cylinder should be ±1mm.
2). Discharge: DN80 downward discharge valve.